Factory feasibility study for an innovative thermal insulation retrofit product for windows at Mackinac GmbH / Mackinac Technology Company

Overview

Location: Dresden, Germany / Michigan, USA
Project year: 2019

HÖRMANN Rawema Engineering & Consulting GmbH conducted a feasibility study in 2019 for the factory to manufacture an innovative retrofit product for the thermal insulation of windows. The aim was to dimension processes, space, resources and costs in a resilient manner and to define a rough layout ready for implementation.

Project content

Data collection and structuring

Systematic collection and structuring of all relevant technical and organizational data. Clean data basis as the basis for design and evaluation.

Process diagram and material flow

Creation of a process diagram and presentation of the material flows along the value chain. Clear interfaces and delivery logics for stable processes.

Space calculation

Calculation of the required production, logistics and ancillary areas. Orientation towards efficient plant structure and future expansions.

Dimensioning of machines, equipment and logistics

Dimensioning of production machines and equipment as well as logistics equipment. Efficient capacities and buffers to ensure throughput and deadlines.

Personnel requirements

Determination and dimensioning of personnel requirements per area and shift model. Transparent basis for resource planning and costs.

Layout design (rough layout in 2D/3D)

Development of a rough layout in 2D and 3D. Visualization of installation areas, path relationships and media connections.

Cost framework estimate

Deduction of a cost framework based on the dimensions. Decision-relevant key figures for further project phases.

Advantages of our solution

• Decision security: Well-founded dimensioning and cost framework create a clear basis for investment decisions.
• Planning certainty: Process diagrams, material flows and area calculations reduce technical and operational risks.
• Capacity clarity: Well-designed machine, logistics and personnel resources ensure performance and cycle stability.
• Transparency: 2D/3D- rough layouts make interfaces, routes and areas visible and comparable.
• Scalability: Area and resource models support subsequent expansion stages and variants.
   

Contact us

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