New SKD line (semi-knock-down) construction at Magna Steyr Fahrzeugtechnik AG & Co. KG

Overview

Location: Graz, Styria, Austria
Scope of installation: SKD processing line with 6 workstations for painted car bodies
Equipment: Working platform, infrastructure, cavity preservation, conveyor technology (roller conveyors, shears, lifters, 4-point transfer unit)

HÖRMANN Rawema Engineering & Consulting GmbH has successfully implemented the new construction of a semi-knock-down (SKD)- line für Magna Steyr Fahrzeugtechnik AG & Co. KG was implemented. The aim was to plan, procure and implement a high-performance processing line with reliable functionality and to professionally prepare for commissioning and acceptance.

Project content

Processing line with six stations

Design of the work stations for cavity preservation, tooling disassembly, packaging and transfer to transport racks. Clear process sequences and transfer points for stable workflows.

System scope and conveyor technology

Integration of work platform, infrastructure and cavity preservation. Conveyor technology with roller conveyors, scissors, lifters and 4-point-transformers for efficient handling.

Concept and detailed planning

Development of the concept and detailed planning with layout in 2D/3D. Definition of interfaces, media connections and security requirements.

Tendering and award support

Preparation of tender documents, technical clarifications and tender evaluation. Structured awarding of contracts to ensure quality, deadlines and costs.

Site supervision and coordination

Coordination of implementation on site with a clear trade interface. Progress monitoring and quality assurance up to functional release.

Commissioning (IBN) and acceptance preparation

Support for IBN with test plans and documentation. Preparation of acceptance including verification of performance and safety parameters.

Advantages of our solution

• Functional reliability: Consistent concept and detailed planning with clear interfaces ensures stable processes in the SKD line.
• On-time implementation: Structured tendering, awarding and construction site coordination reduce delays and rework.
• Efficient handling: Integrated conveyor technology (roller conveyors, scissors, lifters, 4--point--transformers) reduces cycle times and improves ergonomics.
• Transparency in procurement: Precise documentation and quotation evaluation create comparability and cost control.
• Maturity of implementation: IBN support and acceptance preparation accelerate the start of production and ensure quality.
   

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