Relocation, camshaft production and cylinder head assembly at Daimler AG

Overview

Location: Yaroslavl, Russia
Project duration: 7 months
Scope of relocation: 14 machines and conveyor technology (camshaft), 20 assembly devices (cylinder head)
Transport weight: approx. 300 tons (camshaft), approx. 100 tons (cylinder head)

HÖRMANN Rawema Engineering & Consulting GmbH successfully implemented the relocation of camshaft production and cylinder head assembly from Stuttgart-Untertürkheim to Yaroslavl for Daimler AG. The aim was to smoothly plan and execute disassembly, packaging, interim storage, transportation with customs clearance, assembly and commissioning.

Project content

Relocation planning and project management

Structured planning of the end-to-end process with milestones, resources and risks. Ensuring a smooth transition from the old to the new location.

Disassembly and packaging

Proper disassembly of the systems and conveyor technology. Protective and transport packaging in accordance with technical and logistical requirements.

Interim storage and customs clearance

Organization of interim storage including inventory and status management. Customs clearance in accordance with regulations with complete documentation of the system parts.

Heavy transport and logistics

Coordination of transports for total weights of approx. 300 tons (camshaft) and approx. 100 tons (cylinder head). Planning of routes, lifting and securing measures up to delivery.

Assembly and commissioning (IBN)

Re-assembly of the machines and setting up the conveyor technology. Functional checks, test runs and acceptance preparation up to the start of production.

Interface and supplier coordination

Coordination with the trades, service providers and authorities involved. Clarification of technical interfaces and on-site implementation support.

Advantages of our solution

• Smooth relocation: End-to-end planning and coordinated implementation minimize downtime and risks.
• Deadline reliability: Clear milestones and structured project management secure the time frame.
• Compliance and customs clarity: Compliant documentation and processing reduce delays and liability risks.
• Quality assurance: Defined test and acceptance steps ensure function and performance after installation.
• Transparency: Consolidated reports and clear responsibilities increase traceability and decision-making capability.
   

Contact us

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