Actual analysis and concept development in compliance with the AwSV at Daimler AG

Overview

Location: Esslingen a.N./Mettingen, Baden-Württemberg, Germany
Project duration: 4 months
Scope of installation: 3 cold chamber die casting machines

HÖRMANN Rawema Engineering & Consulting GmbH successfully carried out the as-is analysis and concept development for Daimler AG in compliance with the Ordinance on Installations for the Handling of Substances Hazardous to Water (AwSV). The aim was to reliably classify media and risks in accordance with AwSV, to develop compliant safety and separation concepts and to set up the documentation in a legally compliant and auditable manner.

Project content

Actual data analysis on cold chamber die casting machines

Collection and analysis of the relevant operating and process data on three cold chamber die casting machines, taking AwSV into account. Creation of a reliable data basis for derivations and measures.

Media analysis and hazard levels

Analysis of the media used and classification into hazard levels according to AwSV. Clear assignment for subsequent protection and handling concepts.

AwSV requirements and document management

Determination of regulatory requirements from the AwSV and establishment of structured document management. Ensuring traceability, completeness and up-to-dateness.

Safety concept in accordance with AwSV

Concept development for necessary safety equipment in conformity with AwSV. Definition of technical and organizational measures for safe operation.

Media separation

Concept development for the separation of water-polluting and non-water-polluting substances. Definition of storage, labelling and handling requirements to minimize risk.

Advantages of our solution

• Compliance safety: AwSV-compliant concepts and complete documentation reduce regulatory risks.
• Transparency: Structured media classification and clear derivations create traceability for technology and audits.
• Operational safety: Tailored safety and separation measures reduce the risk of failure and leaks.
• Decision basis: Concrete results per machine and area facilitate the prioritized implementation of measures.
   

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