General planning of a combined casting and forging line in existing halls at Bharat Forge Aluminiumtechnik GmbH and forging line in existing halls at Bharat Forge Aluminiumtechnik GmbH

Overview

Location: Brand-Erbisdorf, Saxony, Germany
Project duration: 2017 - 2021
Production area: 14.000 sqm
Investment sum: over €23 million

HÖRMANN Rawema Engineering & Consulting GmbH has successfully implemented the general planning of a combined casting and forging line in several existing halls for Bharat Forge Aluminiumtechnik GmbH. The aim was to plan processes and infrastructure in an integrated manner, secure approvals and implement the project on schedule over three construction phases.

Project content

Production and logistics planning

Integrated planning of production processes and material flows. Focus on stable processes, clear transfer points and efficient supply chains.

Layout design in 2D/3D

Creation of a site-specific layout in 2D and 3D. Transparent visualization of set-up areas, path relationships and media connections.

Conversion measures in existing halls (3 construction phases)

Planning and implementation of conversion measures in several halls. Skilful construction phase planning to safeguard operations and minimize downtime.

Interface clarification and management

Coordination of all trades with clear responsibilities. Early clarification of technical and structural dependencies reduces risks in execution and operation.

Approval planning (Federal Immission Control Act (BImSchG) and construction)

Development of approvable documents in accordance with BImSchG and building law. Accompanying the coordination with authorities until approval.

Construction and technical building equipment (TGA)

Planning service phases (LP) 1-8 according to the Fee Structure for Architects and Engineers (HOAI) Continuous planning of construction and TGA over LP 1-8 including project management and controlling of all execution trades. Structured preparation for execution with reliable documentation.

3D laser scanning for revision documentation

Recording of the existing building using 3D laser scanning. Provision of audit-proof documentation as a basis for operation and further measures.

Advantages of our solution

• Interface clarity: Integrated management of all trades reduces technical risks and speeds up implementation.
• Approval security: Coordinated documents for BImSchG and construction facilitate procedures and increase planning security.
• Planning and implementation security: HOAI-compliant LP 1-8 with project management and controlling ensure deadlines and quality.
• Efficient plant structure: 2D/3D layouts and production/logistics planning improve material flows and space utilization.
• Transparent documentation: 3D laser scans and revision documents create a reliable basis for operation and further planning.
   

Contact us

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