General planning for new combined casting and forging line at Bharat Forge Aluminiumtechnik GmbH & Co.KG

Overview

Location: Brand-Erbisdorf, Saxony, Germany
Project duration: 2012-2014 + follow-up projects to date
Production area: 6.800 sqm
Investment sum: €28 million + follow-up projects

HÖRMANN Rawema Engineering & Consulting GmbH successfully implemented the general planning for the new construction of a combined casting and forging line. The aim was to design the systems, logistics, layout and technical building equipment (TGA) in an integrated manner, secure approvals and control the implementation with clear project management across all trades.

Project content

System and technology planning

Planning of the production systems and technological equipment. Definition of design parameters, media connections and functional areas for stable operation.

Space dimensioning

Determination of space requirements for production, logistics and technology. Focus on efficient plant structure and scalable expansion options.

Logistics planning

Conception of internal material flows, buffers and route relationships. Ensuring an efficient supply chain from raw materials to dispatch.

Layout design in 2D/3D

Development of a site-specific layout in 2D and 3D. Transparent visualization of installation areas, transfer points and media guides.

Interface clarification and management

Coordination of all trades with clear responsibilities. Early clarification of technical and structural dependencies reduces risks in execution and operation.

Approval planning (Federal Immission Control Act (BImSchG) and construction)

Development of approvable documents in accordance with BImSchG and building law. Accompanying the coordination with authorities until approval.

Construction and technical building equipment (TGA)

Planning service phases (LP) 1-8 according to the Fee Structure for Architects and Engineers (HOAI) Continuous planning of construction and TGA over LP 1-8 including project management and controlling of all construction trades. Structured preparation for execution with reliable documents.

Advantages of our solution

• Clear interfaces: Integrated management of plant, logistics, layout, MEP and construction minimizes technical risks.
• Approval security: Coordinated documents for BImSchG and construction accelerate procedures and increase planning security.
• Planning and implementation security: HOAI-compliant LP 1-8 with project management and controlling ensure deadlines and quality.
• Efficient plant structure: Space and logistics planning with 2D/3D layouts improves material flows and space utilization.
• Scalability: Designs and layouts can be adapted to volume fluctuations and future expansion stages.
   

Contact us

Interested in a customized factory planning solution for your company?
Contact our experienced team at HÖRMANN Rawema for a no-obligation consultation. >>