New construction of an unpacking and used sand processing plant for casting/sand separation for large castings at Caterpillar Castings Kiel GmbH

Overview

Location: Kiel, Schleswig-Holstein, Germany
Project duration: 8 months
Scope of plant: Unpacking and used sand processing plant for casting/sand separation for large castings

HÖRMANN Rawema Engineering & Consulting GmbH successfully supported the construction of a new unpacking and used sand processing plant for casting/sand separation for large castings. The aim was to ensure that procurement, implementation and commissioning were technically and economically sound and that the required performance parameters were demonstrably achieved.

Project content

Tender documents (specifications and functional specifications)

Development of precise specifications and functional specifications as the basis for the supplier inquiries. Clear service and interface descriptions ensure comparability.

Solicitation of offers and supplier management

Structured solicitation of offers with technical and commercial comparison. Management of supplier communication and derivation of a reliable selection.

Supply and service contract

Support in drawing up a supply and service contract. Assurance of deadlines, quality and warranty requirements.

Pre-acceptance at the supplier

Conducting pre-acceptance tests to validate functionalities. Early validation of key performance features prior to assembly.

Assembly coordination and monitoring

Coordination of assembly processes and monitoring of execution. Clarification of interfaces and quality assurance up to functional release.

Commissioning, monitoring and proof of performance

Supervision of commissioning with test plans and documentation. Proof of the required performance parameters as the basis for acceptance and operation.

Advantages of our solution

• Procurement security: Precise tenders and structured bid comparisons reduce cost and quality risks.
• On-time implementation: Contract clarity, pre-acceptance and installation coordination stabilize milestones and start dates.
• Quality assurance: Monitoring of installation and commissioning reliably ensures functionality and performance.
• Transparency: Complete documentation and proof of performance create a clear basis for decision-making and auditability.
• Operational readiness: Coordinated interfaces and tested performance parameters enable a fast, stable production start-up.
   

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