Planning logistics and process optimization at BELCHEM GmbH

Overview

Location: Freiberg, Saxony, Germany
Project duration: 5 months
Production area: approx. 1.500 sqm

HÖRMANN Rawema Engineering & Consulting GmbH successfully implemented the planning of a logistics and process optimization for BELCHEM GmbH. The project aimed to automate yarn transport, stabilize material flows and sustainably increase efficiency in the textile environment.

Project content

Automation concept for yarn transport

Development of a practical concept for the automation of yarn transport. Definition of requirements, transport chains and interfaces as a basis for implementation.

Automatic storage and transport systems

Conception of suitable automatic storage and transport systems. Evaluation of technologies and derivation of an integrated system for storage/retrieval and internal transport.

Integration planning for textile fiber cutting units

Planning of integration for parallel relocation of textile fiber cutting units. Design of interfaces, assembly and commissioning steps to ensure ongoing operation.

Layout planning in 2D/3D

Creation of a site-specific layout in 2D and 3D. Optimization of material flow, storage areas and path relationships in the production environment.

Special load carriers

Conception of custom-fit special load carriers. Design for textile requirements and safe, efficient handling.

Value stream analysis and automation potential

Conducting a value stream analysis for holistic process mapping. Identification of further automation potential and prioritization of measures.

Catalogue of measures, cost estimates, scheduling

Development of an implementation-oriented catalog of measures with cost estimates and scheduling. Transparent decision-making basis for step-by-step implementation.

Advantages of our solution

• Increased efficiency: Automated transports and optimized layouts reduce distances and stabilize throughput times.
• Process reliability: Standardized processes and integrated systems increase stability and quality in the textile sector.
• Scalability: Modular concepts for storage and transport systems enable adaptable expansion stages.
• Transparency: Value stream analysis, cost estimation and scheduling create clear priorities and decision-making certainty.
• Interface coordination: Sophisticated integration planning minimizes risks when relocating cutting units.
   

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