Recycling
Reference System planning/tendering & creation of specifications for mechanical processing at Bahntechnik Brand-Erbisdorf GmbH
System planning/tendering & specifications for mechanical processing at Bahntechnik Brand-Erbisdorf GmbH
Overview
Location: Germany, Saxony, Brand-Erbisdorf
Project duration: 3 months
HÖRMANN Rawema Engineering & Consulting GmbH supported Bahntechnik Brand-Erbisdorf GmbH in the systematic planning and tendering of production systems for mechanical processing. The project included the complete development of plant concepts from the initial requirements analysis to the cost estimate.
Project content
Determining the requirements for the plants
The specific requirements for the required plants were systematically determined and documented on the basis of detailed production and process times.
Creating a plant layout in 2D
The visTABLE software was used to create a detailed 2D layout of the production plant, taking into account all relevant production areas and material flows.
Creation of a specification sheet template
A standardized specification sheet template was developed to ensure uniform tender documents for different plant types.
Transferring the information into specification sheets
The determined plant data was systematically transferred into detailed specification sheets, with a particular focus on mechanical processing.
Supplier research and preliminary enquiries
A comprehensive market analysis was carried out and qualified suppliers for the various system components were identified and enquired about.
Testing the technical feasibility
The technical feasibility of the planned system concepts was validated and evaluated based on the supplier feedback.
Creation of rough cost estimates
Founded cost estimates were created for all planned systems to provide a solid basis for investment decisions.
Advantages of our solution
- Systematic planning approach: Complete coverage of all planning phases from requirements analysis to cost estimation
- Professional software solutions: Use of proven tools such as visTABLE for precise layout planning
- Market knowledge: Comprehensive supplier network for optimal plant solutions
- Risk minimization: Early feasibility check prevents costly wrong decisions
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Interested in a customized factory planning solution for your company?
Contact our experienced team at HÖRMANN Rawema for a no-obligation consultation. >>
Reference conversion/structuring maintenance and renovation of an existing hall at Bharat Forge Aluminiumtechnik GmbH
Conversion/restructuring maintenance and refurbishment of an existing hall
Overview
Location: Germany, Saxony, Brand-Erbisdorf
Investment amount: approx. 500.000 €
Project duration: 10 months
HÖRMANN Rawema Engineering & Consulting GmbH took on the comprehensive general planning for the restructuring and refurbishment of an existing hall at Bharat Forge Aluminiumtechnik GmbH. The project included both the new technical planning of the maintenance processes and the structural refurbishment of the existing hall structure.
Project content
Creation of a machine list including determination of required connections and their power
Detailed recording of all machines and systems with precise determination of the required energy connections and power requirements for optimal integration into the new hall structure.
Creation of a facility layout in 2D and 3D in visTABLE
Development of a consistent factory planning concept with modern 3D visualization tools for optimal use of space and efficient workflows in maintenance.
Planning and evaluation of the structural implementation and technical building equipment, preparation of the necessary drawings
Comprehensive technical building equipment planning with detailed evaluation of the structural measures and preparation of all necessary implementation drawings.
Evaluation of existing connections and existing buildings
Structural analysis of the existing building fabric and evaluation of the integration possibilities of existing connections and infrastructures.
Production of cost estimates and schedules
Development of realistic cost calculations and detailed project schedules for on-time and on-budget implementation.
Execution of service phases 1 - 8 for construction and technical building services
Complete project management from basic evaluation to project management in accordance with HOAI for both construction and technical building services.
Interface coordination between the planning participants
Professional coordination of all specialist planners and trades involved to ensure smooth project execution.
Conducting construction meetings
Regular coordination and agreement with all project participants through structured construction meetings during the entire implementation phase.
Advantages of our solution
- Comprehensive general planning: Complete project management from a single source from the initial idea to completion
- Modern 3D planning tools: Use of visTABLE for precise visualization and optimal use of space
- Inventory optimization: Professional integration of existing structures to minimize costs
- On-time implementation: Structured project management with detailed scheduling and cost planning
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Interested in a customized factory planning solution for your company?
Contact our experienced team at HÖRMANN Rawema for a no-obligation consultation. >>
Reference AESICA Pharmaceuticals GmbH
3D-Scan & layout planning for the relocation of packaging systems at AESICA Pharmaceuticals GmbH
Overview
Location: Germany, Saxony / North Rhine-Westphalia (Zwickau / Monheim am Rhein)
Scope of relocation: 2 systems + peripherals
Project duration: 2 months
Production/laboratory space: approx. 500 m²
HÖRMANN Rawema Engineering & Consulting GmbH supported AESICA Pharmaceuticals GmbH with the complex relocation of packaging systems between two sites. By using state-of-the-art 3D scanning technology and systematic layout planning, a safe and efficient plant relocation was realized.
Project content
3D laser scanning to take stock of both sites
Using high-precision 3D laser scanning technology, a detailed inventory of both sites was carried out to create an exact starting point for the relocation planning.
Drawing comparison and 3D modeling
Existing drawings were compared with the scan data and precise 3D models of facilities, buildings, logistics areas and interfaces were created.
Representation of functional and logistics areas
All relevant areas were systematically recorded and visualized, including ancillary areas, workstations and the necessary peripherals.
Safety distance check and collision check
The 3D point cloud was used to check safety distances, accessibility and path widths, and a comprehensive collision check was carried out.
Layout workshops for joint specification
In interdisciplinary workshops, the layouts were specified and optimized together with the client.
Determination and description of the target layout
The final target layout was defined and documented in detail in order to create a clear basis for implementation.
Support with the relocation concept
The project team provided support in developing a well thought-out relocation concept for smooth implementation.
Advantages of our solution
- Precise 3D technology: Highly accurate as-built survey using state-of-the-art laser scanning methods minimizes planning risks and ensures accurate results.
- Systematic approach: Structured project management from the inventory to the final relocation concept ensures predictable and reliable implementation.
- Interdisciplinary collaboration: Layout workshops enable the optimal integration of all requirements and ensure customer-specific solutions.
- Collision check and safety: Comprehensive check of all safety aspects and accessibility prevents costly rework.
Contact us
Interested in a customized factory planning solution for your company?
Contact our experienced team at HÖRMANN Rawema for a no-obligation consultation. >>
