HÖRMANN Rawema - The factory planner. Factory planning

Reference concept for a factory for processing tropical almonds and fonio at Talmond GmbH

Concept for a factory for processing tropical almonds and fonio at Talmond GmbH

Overview

Location: Accra Region, Ghana
Project duration: two months, April - June 2025
Production area: to be roughly dimensioned in the project

HÖRMANN Rawema Engineering & Consulting GmbH successfully developed a factory concept for processing tropical almonds and fonio for Talmond GmbH. The project aimed to create a reliable basis for processes, areas, material flows, plant and personnel requirements and to prepare the implementation steps transparently.

Project content

Data collection and framework analysis

Evaluation of the current situation and relevant basics, including process data and waste heat quantities. Clean data as the basis for all further planning steps.

Develop and visualize process flows

Development and visualization of process flows along the value chain. Clear presentation of interfaces, sequences and quality requirements.

Dimensioning of space requirements

Estimation of space requirements based on planned production figures. Derivation of functional, logistics and technical areas for an efficient plant layout.

Facility and employee requirements

Dimensioning of the required facilities and employees for each process step. Focus on performance, quality and ergonomic workstations.

Rough layout with visTABLE (2D/3D)

Development of a rough layout for plant technology as well as logistics and functional areas using visTABLE in 2D/3D. Early visualization for the evaluation of path relationships and set-up areas.

Material flow determination

Determination of material flows with quantities, path relationships and buffer concepts. Basis for stable processes and short throughput times.

Rough cost estimate and implementation concept

Creation of a rough cost estimate with key cost drivers. Derivation of an implementation concept with prioritized steps for implementation.

Advantages of our solution

Structured approach: Clear phases from data collection to rough layout ensure reliable decisions.
Transparent basis for decision-making: Visualized process and material flows create understanding and comparability.
Planning reliability: Dimensioning for areas, systems and personnel reduces risks during implementation.
Practical relevance: visTABLE models (2D/3D) enable early validation of layout and route relationships.
Scalability: The concept can be flexibly adapted to production volumes and expansion stages.

Contact us

Interested in a customized factory planning solution for your company?
Contact our experienced team at HÖRMANN Rawema for a no-obligation consultation. >>

Reference planning logistics and process optimization at BELCHEM GmbH

Planning logistics and process optimization at BELCHEM GmbH

Overview

Location: Freiberg, Saxony, Germany
Project duration: 5 months
Production area: approx. 1.500 sqm

HÖRMANN Rawema Engineering & Consulting GmbH successfully implemented the planning of a logistics and process optimization for BELCHEM GmbH. The project aimed to automate yarn transport, stabilize material flows and sustainably increase efficiency in the textile environment.

Project content

Automation concept for yarn transport

Development of a practical concept for the automation of yarn transport. Definition of requirements, transport chains and interfaces as a basis for implementation.

Automatic storage and transport systems

Conception of suitable automatic storage and transport systems. Evaluation of technologies and derivation of an integrated system for storage/retrieval and internal transport.

Integration planning for textile fiber cutting units

Planning of integration for parallel relocation of textile fiber cutting units. Design of interfaces, assembly and commissioning steps to ensure ongoing operation.

Layout planning in 2D/3D

Creation of a site-specific layout in 2D and 3D. Optimization of material flow, storage areas and path relationships in the production environment.

Special load carriers

Conception of custom-fit special load carriers. Design for textile requirements and safe, efficient handling.

Value stream analysis and automation potential

Conducting a value stream analysis for holistic process mapping. Identification of further automation potential and prioritization of measures.

Catalogue of measures, cost estimates, scheduling

Development of an implementation-oriented catalog of measures with cost estimates and scheduling. Transparent decision-making basis for step-by-step implementation.

Advantages of our solution

Increased efficiency: Automated transports and optimized layouts reduce distances and stabilize throughput times.
Process reliability: Standardized processes and integrated systems increase stability and quality in the textile sector.
Scalability: Modular concepts for storage and transport systems enable adaptable expansion stages.
Transparency: Value stream analysis, cost estimation and scheduling create clear priorities and decision-making certainty.
Interface coordination: Sophisticated integration planning minimizes risks when relocating cutting units.

Contact us

Interested in a customized factory planning solution for your company?
Contact our experienced team at HÖRMANN Rawema for a no-obligation consultation. >>

Reference Planning and simulation of a ventilation system in an existing aluminum foundry

Planning and simulation of a ventilation system in an existing building at an aluminum foundry

Overview

Location: Germany, Saxony
Project duration: 9 months
Production area: approx. 3.500 sqm

HÖRMANN Rawema Engineering & Consulting GmbH successfully carried out the planning and simulation of a ventilation system for an existing aluminum foundry. The aim of this project was to design the ventilation capacity in line with demand, efficiently dissipate waste heat and sustainably improve the air quality at the workplaces.

Project content

Actual analysis and waste heat quantities

Evaluation of the current framework conditions in the existing hall, including documentation of the waste heat and relevant process data. Among other things, a required supply air volume of approx. 184,000 m³/h and a heat output of approx. 900,000 kW were determined.

Design parameters and air changes

Calculation of the required framework parameters for the ventilation technology, including defined air change rates and volume flows. Basis for a safe and efficient design of the technical building equipment (TBE).

Ventilation and system concepts in existing buildings

Development of ventilation and system concepts based on preliminary planning, tailored precisely to the hall geometry and workstations. Consideration of material flow, heat input and structural restrictions.

Computational Fluid Dynamics (CFD) / flow simulation

Validation of concepts using flow simulations, visualization of temperature and air distribution as well as critical zones. Simulation results as a decision-making aid for variant selection and design.

Design planning of the simulated concept

Deepening of the selected concept for design planning including 3D planning. Specification of components, cable routing and installation areas for smooth implementation.

Measurement, control and regulation technology (MSR) and electrical supply

Development of a control and regulation concept and planning of the new electrical supply. Ensuring energy-efficient and reliable plant operation.

Construction planning, interfaces and project management

Coordination of construction requirements and interfaces, including cost estimates and scheduling. Transparent approach for plannable implementation.

Advantages of our solution

Comprehensive general planning: Integrated consideration of ventilation technology, technical building equipment (TBE), measurement and control technology (MCR), electrical engineering and construction minimizes interface risks.
Reliable design: Well-founded calculations and clearly defined framework parameters (e.g. air change) ensure needs-based dimensioning.
Transparency through simulation: Computational Fluid Dynamics (CFD) makes flow and temperature fields visible and reduces iteration loops.
Cost and schedule certainty: Early cost estimation and reliable scheduling create decision-making certainty for implementation.