Your Partner for Comprehensive Planning and Innovative Solutions

HÖRMANN Rawema is your expert partner for the holistic planning and optimization of your production and logistics processes. Our expertise ranges from creating customized layout plans and digitizing inventory to developing future-proof solutions for Industry 4.0 and sustainable energy management. We offer you customized and efficient solutions that optimize your production environment and give you a competitive edge.

Whether it’s planning factory layouts, integrating modern technologies, or optimizing workplace design—we support you from the initial idea through to successful implementation. Our goal is to increase your efficiency, reduce costs, and develop sustainable strategies that prepare your company for the future.

The issue of sustainability is increasingly becoming a focal point in society. Our experience shows that the financial sector is also increasingly taking center stage. A good example of this is the financing of startups, as a sustainability report must be prepared even during the initial phase (Stage 1) of production. The sooner systems such as sustainability management—coupled with environmental management—are implemented within the company, the easier it will be to meet all political and societal requirements as the company grows.

We are happy to assist you in preparing a life cycle assessment, which serves as the basis for a sustainability report and is a component of certification according to DIN EN ISO 14001. Life cycle assessment ensures transparency within your own company by collecting key performance indicators, evaluating them, and developing countermeasures. The results are then incorporated into the sustainability report.

A phased approach is recommended for preparing a life cycle assessment. In Phase 1, specific goals are formulated and defined within the scope of the study. In the subsequent phase, the life cycle inventory is compiled. This involves collecting all data related to emissions and resource extraction that occur or have occurred in operational processes (inputs, outputs, intermediate products, or residues). The impacts of the emissions are assessed in the third phase. This requires the correct selection of an appropriate impact assessment method, through which all emissions are converted to CO₂ equivalents. The final, fourth phase is the evaluation. Assessments of completeness, sensitivity, and consistency are key components. In life cycle assessment, agile approaches are also a fundamental requirement, enabling the phases to be repeated, refining the content in the process and gaining new insights.

Please contact us—we’d be happy to advise you!

“Seizing opportunities” is the motto guiding the transition from analog to digital production. Of course, working “at the heart” of our customers’ production processes in all our projects requires careful planning, since—in the context of the “Industrial Internet of Things” (IIoT), we must also adapt or even rethink processes to optimally align them with the possibilities of digitalization—the initial effort involved is not to be overlooked. However, everyone is familiar from their personal lives with companies that have evolved from toolmakers to solution providers, or even bookstores that have become globally positioned “box movers.” Whatever one may think of such developments, no one is alone in their market, and even niches emerge and evolve; in our view, flexibility and adaptability are the order of the day.

As factory planners, we understand how important digitalization is and would like to support our customers in their transformation with the following services:

  • Development of digital business models (methodical application, e.g., of the Business Model Canvas)
  • BI – Business Intelligence (applications and methods for collecting internal and external data)
  • IIoT – Industrial Internet of Things (digitalization and networking of plants, machines, processes, logistics, and quality control in factories)
  • AI – Artificial Intelligence and Machine Learning (automated analysis of large data sets, e.g., through the creation of decision trees/patterns)
  • Digital Twin (digital representation of sites, entire plants, production areas, and individual machines)
  • Support with sensor selection and hardware design
  • Predictive maintenance (starting with condition monitoring)
  • Remote maintenance in augmented reality

To ensure that all of this isn’t just empty talk—but rather that we can discuss all the benefits and implications and find an optimal solution—we’ve created our Innovation Space, a place where you can explore all of this and work with us to agree on a customized solution. It’s a journey—let’s embark on it together!

Visit us in person or virtually at our Smart Factory to gain insight into the digital transformation of tomorrow’s factories. We look forward to seeing you!

We handle planning throughout the entire life cycle of a factory—from the initial concept to turnkey handover. Since the size and scope of a project do not always require the planning of entire factories, we also specialize in providing partial services, such as the hook-up planning for process-related infrastructure.

Regardless of a project’s complexity, the right combination of partners is crucial to the project’s success. In this regard, as part of general planning, we can draw on an extensive network of various engineering firms both within and outside the HÖRMANN Group, but we also collaborate just as successfully with partners specified by the client.

This enables us to offer services that go beyond traditional factory planning, such as architectural and structural engineering, building services engineering, permitting planning (in accordance with the Federal Immission Control Act (BImSchG) or the Building Code (BauG)), expert reports and statements, and component design.

Our commitment to providing all engineering services from a single source offers our clients the advantage of dealing with just one contractual partner. Second, it ensures that all project participants remain focused on the project goal through a holistic planning approach. In doing so, we manage the interfaces between the various disciplines and oversee project implementation as well as the required documentation. Adherence to deadlines and the project budget is also a central focus, providing planning certainty for all parties.

We look forward to discussing the project requirements with you and are available to assist with project implementation, drawing on all our technical expertise and experience. Please contact us!

Project Scope

  • Design of a complete production line for truck and passenger car radiators
  • Production control
  • Material flow simulation
  • Detailed and layout planning in 2D and 3D
  • Delivery of a pilot line, including project management
  • Construction supervision
HÖRMANN Rawema – The Factory Planner. Modine

Facts

 
LocationFilderstadt, Baden-Württemberg · Germany
Project Duration11 months
Production Figures328,000 units / year (in 2015)

 

HÖRMANN Rawema – The Factory Planner. Modine
HÖRMANN Rawema – The Factory Planner. Modine

Project Scope

  • Conducting an audit to assess the current state
  • Technological Concept
  • Layout and equipment planning
  • Production and material flow optimization
  • Planning of production under cleanroom conditions
  • Calculation of investment costs
  • Approval procedures of the Federal Office for Economic Affairs and Export Control (BAFA)
HÖRMANN Rawema – The Plant Designer. OAO GRPZ Ryazan

Facts

 
LocationRyazan · Russia
Project Duration15 months

 

HÖRMANN Rawema – The Factory Planner. OAO GRPZ Ryazan
HÖRMANN Rawema – The Factory Planner. OAO GRPZ Ryazan

Project Scope

  • General Planning on a “Greenfield Site”
  • FEED Study – Conceptual Planning
  • Data Collection and Analysis, Basic Engineering, Production Equipment, Auxiliary Processes, and Buildings
  • E(P)CM – Detailed Planning,
  • Bidding / Supplier Request and Selection for Production Equipment, Logistics Planning and Simulation
  • Detailed Layout Planning in 2D / 3D
  • Implementation – Execution
  • Construction supervision and coordination
  • Supplier and start-up management, commissioning support, testing, and acceptance
HÖRMANN Rawema – The Factory Planner. Novelis

Facts

 
LocationNachterstedt, Saxony-Anhalt · Germany
Total InvestmentOver €200 million
Project Duration2012–2015 + Follow-on Orders
Production areaapprox. 60,000 m²

 

HÖRMANN Rawema – The Factory Planner. Novelis
HÖRMANN Rawema – The Factory Planner. Novelis